Centrifugal Casting Manufacturer
As leading Centrifugal Casting Manufacturers in India, we supply high-quality components that serve a diverse range of industries, including pumps, gearboxes, fire-fighting equipment, sugar and cement plants, copper wire manufacturing, and even nuclear applications. Our precision centrifugal castings are known for their strength, durability, and resistance to wear, making them ideal for demanding industrial environments.
Centrifugal Castings is a specialized metal casting process in which molten metal is poured into a rotating mold. The centrifugal force generated by the spinning mold causes the metal to be evenly distributed against the mold wall, producing parts with dense, fine-grained, and defect-free structures.
This process is commonly used for producing cylindrical components and parts that require high structural integrity.
With a strong focus on quality control, timely delivery, and customer satisfaction, we continue to serve industries with castings that stand the test of time—even in the most challenging operating conditions. Being the best Centrifugal Casting Manufacturers in Kolhapur, our advanced manufacturing facilities and experienced workforce ensure that every component we produce meets the highest standards of precision, reliability, and efficiency.
Copper Alloy Casting Foundry Infrastructure
Moulding
At Prime Industries, our advanced moulding facility is equipped with cutting-edge technology to ensure precision, consistency, and efficiency in every casting process. With a wide range of moulding techniques, we cater to diverse industry requirements while maintaining the highest quality standards.
Our facility includes an in-house core shop with an oven for core baking, ensuring superior core strength and durability for complex castings. We utilize multiple moulding processes, including:
- Green Sand Moulding – A cost-effective and versatile process ideal for high-quality castings.
- CO₂ Sand Moulding – Provides excellent dimensional accuracy and strength.
- No-Bake Moulding – Suitable for large and intricate castings with superior surface finish.
- Centrifugal Casting Process – Used for manufacturing high-density, defect-free components.
- Shell Moulding Process – Ensures smooth surface finish and precise dimensions, ideal for high-volume production.
Our centrifugal casting infrastructure includes:
- 1 Horizontal Casting Machine – Max Diameter & Length: 700 × 100 mm
- 2 Horizontal Casting Machines – Max Diameter & Length: 300 × 250 mm
- 1 Roller-Type Horizontal Machine – Max Diameter & Length: 400 × 620 mm
Additionally, we specialize in Shell Core Castings, which enhance dimensional accuracy and surface finish, making them ideal for complex and high-performance applications.
With a combination of cutting-edge moulding techniques and advanced equipment, Prime Industries delivers high-precision Copper Alloy castings that meet global quality standards.
Melting
Our melting facility is equipped with six gas-fired furnaces, ranging in capacity from 20 kg to 1000 kg. This diverse range allows us to handle both small and large production runs efficiently. Additionally, we have three induction furnace pots, including two with a 150 kg capacity and one with a 500 kg capacity, ensuring controlled and uniform melting for superior-quality castings.
With the capability to manufacture single castings of up to 1000 kg, we cater to a wide range of industrial applications.
Chipping & Fettling
Our chipping and fettling facility ensures smooth, high-quality finishing for all in-house castings. Equipped with advanced machines, we efficiently remove excess material and imperfections, delivering precision and consistency. We maintain a systematic segregation of alloy runners and risers and ensure clean processing.
Key features of our fettling operations
- Shot Blasting & Grit Blasting
- Advanced Fettling Machines
- Systematic Alloy Segregation
QC, Testing & Inspection Facilities
We prioritize quality control and precision testing to ensure our castings meet stringent industry standards. Our in-house QC and testing facilities are equipped with advanced technology for material composition analysis, sand quality monitoring, and hardness testing.
Spectro Lab – Featuring the Bruker Q2 Ion Spectro Machine, we analyse all copper and aluminium alloys for precise chemical composition.
Sand Testing Lab – We rigorously check and maintain records of permeability, GCS, AFS, and moisture to ensure optimal moulding quality.
Hardness Testing Machine – Ensures castings meet the required strength and durability standards.
Hydro Testing Facility – Used to verify casting integrity and ensure leak-proof performance under pressure.
